Direct-Printed Aligners: A Complete Guide for Orthodontists

Orthodontics is undergoing a constant evolution, driven by technological advancements that are reshaping clinical practice. This book delves into this emerging landscape, exploring the transition from thermoformed aligners to direct-printed aligners (DPAs), also known as “Shape Memory Aligners.” More than a mere innovation, these devices represent a sophisticated approach to tooth movement, based on novel and unique physical properties.

Structured in three main sections, the book begins by revisiting the fundamentals of clear aligner therapy—contextualizing its evolution and highlighting the limitations that thermoformed systems have reached. It then moves into the realm of production, covering key topics such as digital design, manufacturing workflows, the critical role of post-processing, and cost-optimization strategies that maintain clinical quality.

The final section focuses on clinical insights, addressing essential topics such as the biocompatibility of DPAs and their intraoral safety. In addition, the author introduces an innovative approach aimed at reducing reliance on attachments, challenging long-standing paradigms and offering a new perspective on aligner biomechanics. The book concludes with a reflection on the broader impact of this technology on modern Orthodontics and the future of the specialty.