Kawasaki W800 - 2011 2012 - Workshop Service Repair Manual
011–2012 Kawasaki W800 (EJ800) Workshop Service & Repair Manual – Instant PDF Download
Maintain the timeless engineering and smooth performance of your modern classic vertical twin.
Get immediate access to the complete, factory-format 2011–2012 Kawasaki W800 Workshop Service Repair Manual. Designed for modern classic enthusiasts, DIY mechanics, and professional motorcycle technicians, this digital technical manual provides the exact factory repair procedures, valvetrain clearances, bevel-gear shimming tolerances, and high-definition schematics needed to keep your W800 running at factory perfection.
Whether you are setting up the intricate bevel-gear shaft drive, performing periodic valve clearance inspections, synchronizing the dual 34mm DFI throttle bodies, or troubleshooting electrical circuits, this manual provides complete step-by-step guidance.
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Motorcycle Coverage:
Models: Kawasaki W800 / W800 Special Edition / Cafe Style (EJ800A / EJ800B Series)
Model Years: 2011 and 2012
Engine: 773cc Air-Cooled, 4-Stroke, Vertical Parallel-Twin (SOHC, 4 Valves per Cylinder)
Valvetrain: Iconic Bevel-Gear Shaft-Driven Overhead Camshaft
Fuel System: Digital Fuel Injection (DFI) with Dual 34mm Keihin Throttle Bodies
What’s Included in This Workshop Manual?
This technical manual covers complete disassembly, diagnostic testing, tolerance measurements, and reassembly from tire to tire:
773cc Parallel-Twin Engine Rebuild: Complete top- and bottom-end overhaul workflows, cylinder barrel hone wear limits, piston ring gap tolerances, crankshaft runout, and connecting rod journal bearing inspection.
Bevel-Gear Drive & Camshaft Timing: Precision procedures for the signature bevel gear shaft, backlash measurement, shimming procedures for upper and lower bevel gear meshes, and camshaft timing verification.
Valvetrain & Clearance Setup: Valve clearance inspection workflows, feeler gauge and shim calculations, valve guide wear limits, and rocker arm s
